Autoclaved Aerated Concrete Production Line

Autoclaved Aerated Concrete Production Line

Brief Introduction
Flow Chart
Main Parameters
Autoclaved Aerated Concrete, in short as AAC, is a new type of light weight, multi-cells construction material. The features include simple in processing, fast in construction, low density, heat insulation, processibility, earthquake resistance and sound resistance properties.
AAC is made from silicon material (silica sand, or recycled fly ash and silica gangue) and calcium material (lime, Portland cement), mixing with a small quantity of foaming additive (aluminum powder). The main raw material is fly ash or silicon sand. Fly ash is main waste from electricity power station.
Up till now, AAC is the best choice to replace clay brick. It will dig too much clay to produce clay brick to destroy the earth terribly.With abundant air cells and micro apertures inside the aerated brick, it has good performance of heat insulation and preservation.

In addition, the most prominent advantage is its plasticity. Due to the lightness and the lower hardness, AAC units are available in numerous shapes and sizes according to the real construction usages and customer’s requirements.
From the manufacturing processing and application with good insulation, AAC is a kind of green building material.

Remark: The accurate batching rate is adjustable according to local raw material.

Technics Index and Autoclaved Requirements
1. Raw material mixing and pouring cycle: 8 minutes
2. Base body static curing time: 1.5-3 hours
3. Static curing temperature :40°C
4. Strength after static curing: 0.2-0.3Mpa
5. Base body cutting cycle: 6 minutes
6. Autoclave pressure:
Vacuuming: 0-0.06 Mpa, 0.5hour
Rising pressure: 1.2 Mpa (temperature 193°C±5)
Working pressure: 1.3 Mpa, 7.5hours
Falling pressure: 1.2 Mpa-0, 2hours
7. Raw materials batching rate:
Sand (or Fly Ash): 69%
Lime: 20%
Cement: 8 %
Gypsum: 3%
Aluminum Powder: 0.074%

Capacity x10³m³/year 100 150 200 300 450
m³/day 350 500 700 1000 1500
Block Size 4.2x1.2x0.6 4.2x1.5x0.6 4.8x1.2x0.6 6.0x1.2x0.6 6.0x1.5x0.6
Installation Power kw 800 900 1100 1300 5400
Workshop Area 2500 3000 4000 5000 6000
Plant Area 20000 25000 30000 35000 40000

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